motor control changed to infinit pipeline with continuous buffer
This commit is contained in:
@@ -14,9 +14,11 @@
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void populateLookUps(int resolution,
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std::vector<uint8_t> &a1, std::vector<uint8_t> &a2,
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std::vector<uint8_t> &b1, std::vector<uint8_t> &b2) {
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std::vector<uint8_t> &b1, std::vector<uint8_t> &b2,
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uint16_t fullscale)
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{
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float step = 2.0F * std::numbers::pi / resolution;
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const uint16_t FullScale = 1 << LEDC_TIMER_7_BIT;
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const uint16_t Maximum = 1 << LEDC_TIMER_7_BIT;
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for (size_t i = 0; i < resolution; i++) {
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@@ -25,13 +27,13 @@ void populateLookUps(int resolution,
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{
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// 1 : 0 = Forward
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// 1 : PWM = Forward PWM, slow decay
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a1.push_back(FullScale);
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a2.push_back(FullScale - (cos * FullScale));
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a1.push_back(Maximum);
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a2.push_back(Maximum - (cos * fullscale));
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} else {
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// 0 : 1 = Reverse
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// PWM : 1 = Reverse PWM, slow decay
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a1.push_back(FullScale - (-cos * FullScale));
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a2.push_back(FullScale);
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a1.push_back(Maximum - (-cos * fullscale));
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a2.push_back(Maximum);
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}
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auto sin = std::sin(step * i);
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@@ -39,29 +41,30 @@ void populateLookUps(int resolution,
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{
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// 1 : 0 = Forward
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// 1 : PWM = Forward PWM, slow decay
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b1.push_back(FullScale);
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b2.push_back(FullScale - (sin * FullScale));
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b1.push_back(Maximum);
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b2.push_back(Maximum - (sin * fullscale));
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} else {
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// 0 : 1 = Reverse
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// PWM : 1 = Reverse PWM, slow decay
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b1.push_back(FullScale - ((-sin * FullScale)));
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b2.push_back(FullScale);
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b1.push_back(Maximum - ((-sin * fullscale)));
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b2.push_back(Maximum);
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}
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};
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}
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StepperDriverDrv8833::StepperDriverDrv8833(Pins pins, int resolution)
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StepperDriverDrv8833::StepperDriverDrv8833(Pins pins, int resolution, float fullscale)
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: StepperDriver(resolution),
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_pwmA1(pins.timer, pins.channels[0], pins.pins[0], LEDC_TIMER_7_BIT, 20000),
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_pwmA2(pins.timer, pins.channels[1], pins.pins[1], LEDC_TIMER_7_BIT, 20000),
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_pwmB1(pins.timer, pins.channels[2], pins.pins[2], LEDC_TIMER_7_BIT, 20000),
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_pwmB2(pins.timer, pins.channels[3], pins.pins[3], LEDC_TIMER_7_BIT, 20000)
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_pwmB2(pins.timer, pins.channels[3], pins.pins[3], LEDC_TIMER_7_BIT, 20000),
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FullScale((1 << LEDC_TIMER_7_BIT) * std::max(0.0F, std::min(1.0F, fullscale)))
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{
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if ((Resolution % 4) != 0) {
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ESP_LOGE("Stepper", "Resolution must be multiple of 4");
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}
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populateLookUps(resolution, _outA1, _outA2, _outB1, _outB2);
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populateLookUps(resolution, _outA1, _outA2, _outB1, _outB2, FullScale);
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ESP_LOGD("Stepper", "Output Data:");
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ESP_LOG_BUFFER_HEXDUMP("Stepper", _outA1.data(), _outA1.size(), ESP_LOG_DEBUG);
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@@ -12,276 +12,31 @@
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#include <functional>
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#include <vector>
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class ProfileGenerator {
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public:
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ProfileGenerator(StepperMotor::Config &config, float dT, float a, float w)
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: _config(config), _dT(dT), _aMax(a), _wMax(w) {
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}
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Profile createSmoothStep(float delta) {
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init();
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// already solved in simple step
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smoothSubStep(delta, _aMax, _wMax);
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return transform();
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}
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Profile createBuildUpStep(float delta) {
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init();
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// t0..t1: increasing swing
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buildUpSwing(_aMax / 4, _wMax, 3);
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auto pnt = getStopDistance(_aMax, _wMax);
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// t1..t2: movement to until almost destination
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moveUntil(_wMax, delta - pnt.p);
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// t2..r3: deceleration until destination
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accelUntil(-_aMax, _wMax, [](Point pnt) { return pnt.w < 0; });
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return transform();
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}
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Profile createRapidStartSwingInEnd(float delta) {
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init();
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auto wMax = _wMax;
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// t0..t1: acceleration to max velocity
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accelUntil(_aMax * 2, 0, [wMax](Point pnt) { return pnt.w > (wMax * 2); });
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// t1..r2: deceleration until moving speed
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accelUntil(-_aMax, _wMax * 2, [wMax](Point pnt) { return pnt.w < wMax; });
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// t2..t3: movement to until destination (override)
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moveUntil(_wMax, delta);
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// t3..t4: deceleration
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accelUntil(-_aMax, _wMax, [](Point pnt) { return pnt.w < 0; });
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float pCen = delta + (_pVec.back() - delta) / 2;
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accelUntil(-_aMax, 0, [pCen](Point pnt) { return pnt.p < pCen; });
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accelUntil(_aMax, _wBack, [](Point pnt) { return pnt.w > 0; });
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return transform();
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}
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Profile createJumpInTarget(float delta) {
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init();
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float jumpInRange = std::numbers::pi / 3;
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float deltaPre = delta - jumpInRange;
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smoothSubStep(deltaPre, _aMax, _wMax);
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std::vector<float> jumpInSteps{jumpInRange / 2, jumpInRange / 3, jumpInRange / 6};
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float nextPoint = deltaPre;
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for (auto &&step : jumpInSteps) {
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nextPoint = nextPoint + step;
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smoothSubStep(nextPoint, _aMax * 10, _wMax * 2);
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}
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return transform();
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}
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private:
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struct Point {
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float p;
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float w;
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float t;
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};
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StepperMotor::Config &_config;
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float _dT;
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float _aMax;
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float _wMax;
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float _t;
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std::vector<float> _pVec;
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// std::vector<float> _wVec;
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// std::vector<float> _tVec;
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float _wBack;
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float _tBack;
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void init() {
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_pVec = {0};
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// _wVec = {0};
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// _tVec = {0};
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_wBack = 0;
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_tBack = 0;
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_t = 0;
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}
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void append(Point pnt) {
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_pVec.push_back(pnt.p);
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// _wVec.push_back(pnt.w);
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// _tVec.push_back(pnt.t);
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}
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Point getStopDistance(float a, float w) {
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float tDec = w / a;
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float pDec = a * std::pow(tDec, 2) / 2;
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return {pDec, w, tDec};
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}
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void accelUntil(float a, float wInit, std::function<bool(Point)> checkCbk) {
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float t{};
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auto pX = _pVec.back();
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while (true) {
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float w = wInit + a * t;
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float p = pX + wInit * t + a * std::pow(t, 2) / 2;
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if (checkCbk(Point{p, w, t})) {
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break;
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}
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append(Point{p, w, _t + t});
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t = t + _dT;
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}
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_t = _t + t;
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}
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void moveUntil(float wM, float pEnd) {
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float t{};
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auto pX = _pVec.back();
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while (true) {
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float p = pX + wM * t;
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if (p > pEnd) {
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break;
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}
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append(Point{p, wM, _t + t});
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t = t + _dT;
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}
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_t = _t + t;
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}
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void buildUpSwing(float a, float vM, int swings) {
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float t{};
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auto pX = _pVec.back();
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float TwMax = vM / a;
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float tau = 2 * std::numbers::pi;
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float sTau = swings * tau;
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while (true) {
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t = t + _dT;
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float env = a * t;
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float p = std::sin(sTau * t / TwMax) * env * TwMax / sTau;
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float w = (p - pX) / _dT;
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if (w > _wMax) {
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break;
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}
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append(Point{p, w, _t + t});
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}
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_t = _t + t;
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}
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void smoothSubStep(float delta, float aM, float wM) {
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auto pnt = getStopDistance(aM, wM);
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if (pnt.p < delta / 2) {
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// t0..t1: acceleration to max velocity
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accelUntil(aM, 0, [wM](Point pnt) { return pnt.w > wM; });
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// t1..t2: movement to until almost destination
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moveUntil(wM, delta - pnt.p);
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// t2..r3: deceleration until destination
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accelUntil(-aM, wM, [](Point pnt) { return pnt.w < 0; });
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} else {
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float pCen = delta + (_pVec.back() - delta) / 2;
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// t0..t1: acceleration until center is reached
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accelUntil(-aM, 0, [pCen](Point pnt) { return pnt.p < pCen; });
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// t2..r3: deceleration until destination
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accelUntil(-aM, wM, [](Point pnt) { return pnt.w < 0; });
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}
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}
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Profile transform() {
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std::vector<uint8_t> steps;
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steps.reserve(_pVec.size() + 1);
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float stp = _config.stepRad * 4;
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float res = stp / _config.resolution;
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steps.push_back(0);
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for (auto &&p : _pVec) {
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auto f = p / stp;
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f = f - std::floor(f);
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uint8_t v = (uint8_t)(f * _config.resolution);
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steps.push_back(v);
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}
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init(); // free memory for old values
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return {steps};
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}
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};
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void StepperMotor::createDemoProfile() {
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long start = xTaskGetTickCount();
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ProfileGenerator generator(_config, 0.001F, 1.0F, 1.0F);
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std::function<Profile(float)> call{};
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static int idx = 0;
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switch (idx) {
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case 0: {
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call = [&](float f) { return generator.createSmoothStep(f); };
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} break;
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case 1: {
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call = [&](float f) { return generator.createBuildUpStep(f); };
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} break;
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case 2: {
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call = [&](float f) { return generator.createRapidStartSwingInEnd(f); };
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} break;
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default:
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case 3: {
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call = [&](float f) { return generator.createJumpInTarget(f); };
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} break;
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}
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idx++;
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idx = idx % 4;
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auto profile = call(std::numbers::pi);
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long ticks = xTaskGetTickCount() - start;
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ESP_LOGD("Stepper", "TookTicks %lu ( %lu ms) for %d data points", ticks, ticks * portTICK_PERIOD_MS, profile.steps.size());
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ESP_LOG_BUFFER_HEXDUMP("Stepper", profile.steps.data(), profile.steps.size(), ESP_LOG_DEBUG);
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auto pp = std::make_unique<Profile>(std::move(profile));
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runProfile(std::move(pp));
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}
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void StepperMotor::moveBy(float angle) {
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ProfileGenerator generator(_config, 0.001F, 1.0F, 1.0F);
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auto profile = generator.createSmoothStep(angle);
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ESP_LOGD("Stepper", "TookTicks for %d data points", profile.steps.size());
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ESP_LOG_BUFFER_HEXDUMP("Stepper", profile.steps.data(), profile.steps.size(), ESP_LOG_DEBUG);
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auto pp = std::make_unique<Profile>(std::move(profile));
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runProfile(std::move(pp));
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_buffer.reset();
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newProfile();
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_generator.createProfile(ProfileGenerator::Profile::Smooth, angle);
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// ESP_LOGD("Stepper", "TookTicks for %d data points", profile.steps.size());
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// ESP_LOG_BUFFER_HEXDUMP("Stepper", profile.steps.data(), profile.steps.size(), ESP_LOG_DEBUG);
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}
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void StepperMotor::moveBy(float angle, uint8_t idx, float accel, float speed) {
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long start = xTaskGetTickCount();
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ESP_LOGD("Stepper", "Running %.1f with prof=%i a=%.2f w=%.2f",
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angle *3 /std::numbers::pi, idx, accel, speed);
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// long start = xTaskGetTickCount();
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ESP_LOGI("Stepper", "Running %.1f with prof=%i a=%.2f w=%.2f",
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angle * 3 / std::numbers::pi, idx, accel, speed);
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ProfileGenerator generator(_config, 0.001F, accel, speed);
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_buffer.reset();
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newProfile();
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_generator.setDynamic(accel, speed);
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_generator.createProfile(static_cast<ProfileGenerator::Profile>(idx), angle);
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std::function<Profile(float)> call{};
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switch (idx) {
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case 0: {
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call = [&](float f) { return generator.createSmoothStep(f); };
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} break;
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case 1: {
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call = [&](float f) { return generator.createBuildUpStep(f); };
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} break;
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case 2: {
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call = [&](float f) { return generator.createRapidStartSwingInEnd(f); };
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} break;
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default:
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case 3: {
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call = [&](float f) { return generator.createJumpInTarget(f); };
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} break;
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while (!isIdle())
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{
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fos::Task::delayMs(200);
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}
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auto profile = call(angle);
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ESP_LOGI("Profile", "processing finished ...");
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// long ticks = xTaskGetTickCount() - start;
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// ESP_LOGD("Stepper", "TookTicks %lu ( %lu ms) for %d data points", ticks, ticks * portTICK_PERIOD_MS, profile.steps.size());
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// ESP_LOG_BUFFER_HEXDUMP("Stepper", profile.steps.data(), profile.steps.size(), ESP_LOG_DEBUG);
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auto pp = std::make_unique<Profile>(std::move(profile));
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runProfile(std::move(pp));
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}
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